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Actual Problems in Machine Building. Vol. 4. N 1. 2017

Technological Equipment, Machining

Attachments and Instruments

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64

SYSTEM ANALYSIS AND SYNTHESIS OF RATIONAL METHODS

OF SHAPING NON-CIRCULAR SURFACES

Panteleyenko F.I.,

D.Sc

. (Engineering), Professor, e-mail:

panteleyenkofi@tut.by

Danilov A.A.,

Post-graduate Student, e-mail:

Alexmeinadk@gmail.com

Belarusian National Technical University, 65 Nezavisimosty avenue, Minsk, 220013, Republic of

Belarus

Abstract

Torque transmitting non-circular work surfaces have, in comparison with spline connections,

substantial operational benefits and lower manufacturing costs. The geometry of non-circular

surfaces allows for multiple profiling schemes. This allows to choose rational one when designing

of machine tools and equipment depending on the shape surface and conditions of production.

Based on the theory of surfaces formed a method of analysis of non-circular surfaces grading

schemes. This allows to carry out a systematic analysis of the methods of profiling non-circular

surfaces and develop innovative ways of processing. The essential features of the profiling schemes

were established which are important for comparison and implementation on machine tools. These

features are shape-producing elements, the result of their interaction with the nominal surface of the

product, the type of formation (full, partial), and others. The structure of the executive movements

for profiling schemes was examined. Circuit forming non-circular surfaces with the combined

movements of the profiling and cutting are preferred. This allows to proceed with non-circular

surfaces on universal machine tools with simple kinematics. Rational schemes of profiling non-

circular surfaces in the processing of various disk and cylindrical cutters, cutter heads, round and

non-round cutters are presented as a result of research.

Keywords

non-circular surface, profiling scheme, analysis, synthesis, implementation